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Beacon Quality Blog

A blog on plant floor quality: IATF 16949:2016, ISO 9001:2015, layered process audits, 5S, health and safety, gemba & more. Our software, Beacon Quality, simplifies these processes with our mobile auditing solution.

Best Apple 2018 iPhone for Manufacturers

Sep 14, 2018  |  Paul Foster

Apple releases new iPhone XR : a new device for mobile auditing

A few days ago, Apple announced its 3 new iPhones for 2018: iPhone XS Max, iPhone XS, and iPhone XR (pronounced “ten-R”), and it’s the iPhone XR that we’re excited about. Although we wouldn’t call it ‘cheap’ at $749, out of the 3 new iPhones, it’s the most cost-effective for manufacturers needing mobile devices for company use.  

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How to Implement a Layered Process Audit System Across Your Plant

Dec 04, 2017  |  Paul Foster

First, the good news: You've just landed a contract with a major automaker, an opportunity that promises to be a huge game-changer for your organization.

Now the not-so-good news: the original equipment manufacturer (OEM) requires you to implement a layered process audit (LPA) program across your plant. LPAs are a sub-type of process audits that apply multiple layers of checks to process inputs known to affect quality. LPAs verify that operators are following standard procedures every shift to minimize variation, defects and costs.

Implementing these high-frequency audits is a condition of doing business with leading automotive OEMs, but they also build the foundation for quality culture. Here we discuss the main steps of implementation, including planning your LPA program, conducting audits and ongoing improvement.

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