Layered process audits (LPAs) are a powerful strategy for helping auto and aerospace suppliers achieve their quality goals. At the same time, LPAs are also one of the most involved types of audits.
In an LPA program, different layers of the organization participate in daily checks of processes known to impact product quality. These checks catch process errors upstream, reducing variation to minimize scrap, rework and customer returns.
Because of the high frequency of audits, companies often find it difficult to leverage the full potential of LPA programs. How do you know if you’re ready for LPAs? It all depends on your motivation, leadership engagement and a willingness to automate your processes. Let’s look at these elements more in depth.