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Beacon Quality Blog

A blog on plant floor quality: IATF 16949:2016, ISO 9001:2015, layered process audits, 5S, health and safety, gemba & more. Our software, Beacon Quality, simplifies these processes with our mobile auditing solution.

7 Habits of a Mature Quality Culture

Nov 06, 2017  |  Eric Stoop

According to Harvard Business Review, less than half of employees say their organization exhibits a culture of quality. And while the benefits of quality culture are huge—think hundreds of millions in savings—getting there doesn’t happen overnight.

Instead, it requires sustainable habits that provide a foundation for long-term change. Below, we look at 7 of the most important habits of a mature quality culture.

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The #1 Mistake in Layered Process Audit Programs

Jun 19, 2017  |  Joe Bollard

Layered process audits (LPAs) are a standard requirement in the automotive industry, which saw more than 53 million vehicles recalled in 2016, according to the U.S. Department of Transportation. The reality is that many companies struggle with implementing an LPA program effectively due to the overwhelming complexity of scheduling and data management.

The number one mistake we see these companies make? Trying to manage LPA programs with paper-based and spreadsheet-based systems.

Executed properly, LPA programs require hundreds or even thousands of individual audits over the course of the year. It’s extremely difficult to do the multilayer scheduling correctly with spreadsheets alone, and next to impossible to fully analyze the results for meaningful quality improvements with a paper-based system.

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