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A blog on plant floor quality: IATF 16949:2016, ISO 9001:2015, layered process audits, 5S, health and safety, gemba & more. Our software, Beacon Quality, simplifies these processes with our mobile auditing solution.

Using Layered Process Audits to Close the Loop on Safety

Jan 21, 2020  |  Eric Stoop

According to the National Safety Council, workplace fatalities have risen 17% since 2009 after decades of steady improvement in occupational safety, outpacing workforce growth over that period.

Companies conducting layered process audits (LPAs) can help reverse this trend by using these verifications to identify safety nonconformances and fix them before they cause safety incidents.

With daily checks of high-risk processes, layered process audits lead to more conversations about safety, also demonstrating leadership prioritizes safe work—both critical to creating a culture of safety.

Achieving this level of reliability, however, doesn’t happen overnight. Organizations must first make a key mindset shift, also taking a strategic approach to uncovering and resolving instances where people don’t follow standards.

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