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Beacon Quality Blog

A blog on plant floor quality: IATF 16949:2016, ISO 9001:2015, layered process audits, 5S, health and safety, gemba & more. Our software, Beacon Quality, simplifies these processes with our mobile auditing solution.

Defining a True Layered Process Audit

Apr 21, 2015  |  Mark Whitworth

While nearly every manufacturer has employed audits to identify issues with staff output and process compliance, an LPA is distinctive in that it focuses on driving cultural change throughout an organization to improve quality and reduce failure rates. LPAs are part of a formalized system for providing constant attention to an organization’s core, high-risk processes and controls to ensure minimal variation.

Created by the Automotive Industry Action Group (AIAG) nearly a decade ago, LPAs were first applied in Daimler Chrysler and Toyota plants, and since have become required practice for most auto manufacturers. Over time the practice has spread to other manufacturing industries, but with only varying degrees of success.

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5 Ways to Achieve Successful Environmental Health & Safety Leadership

Mar 13, 2015  |  Ease Inc

As we have discussed to great lengths, effective safety performance is built on a foundation of involved safety leadership from the top down, and engaged safety activity from the ground up. It sounds great in principleand perhaps simple, but in reality is a lot more challenging in execution.

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6 Tips For Managing Standardized Work

Mar 03, 2015  |  Ease Inc

The Definition of Standardized Work

Standardized work (also referred to as standard work) defines the current best practice to complete the task using available people, equipment and materials. It includes:

  • Cycle times, production sequences, and the methods to use
  • Operator procedures, work instructions, QC checks and safety issues
  • Material flows, optimal WIP and layout

The Purpose of Standardized Work

To insure that tasks performed repeatedly are accomplished optimally and consistently. Variations in the process will create quality issues requiring rework or scrap and will decrease labor performance.

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